Rubber compounding and mixing are the core of exceptional rubber manufacturing. At the heart of this process, our top technicians design in-house compound formulae, tailored to meet the highest standards of performance and reliability. With strict process controls, we ensure that carbon master batches and final master batches are mixed with unmatched precision. This is a critical phase where we deploy highly skilled and experienced technicians to deliver excellence. The mixing division is consistently maintained to the highest standards, ensuring optimal conditions and a professional atmosphere for flawless execution
Our state-of-the-art testing lab is the cornerstone of quality assurance, where precision meets expertise. We rigorously test our compounds for their mechanical and physical properties, as well as cure kinetics, ensuring they meet our standards. For every batch, we conduct essential tests, while certain evaluations are performed periodically as per specific customer requirements.
Only compounds that achieve 100% conformance—without any deviations—progress beyond our lab. This uncompromising standard is upheld by our team of highly trained technicians, who adhere to a zero-deviation protocol, reflecting our commitment to excellence and consistency in every product
Rubber blank preparation/preforming is an essential process stage that ensures productivity. lesser wastage and high quality. We take utmost care at this process stage
High-quality raw materials are the backbone of our production process, and we prioritize sourcing from consistent and reliable suppliers to ensure excellence in every batch. All incoming raw materials undergo rigorous quality checks to confirm their compliance with our stringent standard requirements. Once approved, these materials are stored under carefully monitored conditions, adhering to FIFO protocols and shelf-life management to preserve their integrity. Special attention is given to the storage of final master batch rubber compounds, as their maturation and property retention are crucial. At our FMB stores, we maintain humidity and temperature-controlled environments to ensure optimal conditions, safeguarding the quality of these compounds until their shelf-life period
Compression moulding, while a traditional process, remains indispensable for specific product profiles and unique requirements. Our operations are supported by a meticulously maintained fleet of compression moulding machines, ensuring consistent performance and reliability. We place the utmost importance on safety—both operator safety and tool safety are core priorities, reflecting our commitment to a secure and efficient manufacturing environment. This approach ensures that we deliver precision and quality without compromise.
Rubber injection moulding (RIM) represents the pinnacle of modern technology for manufacturing moulded rubber products. Our RIM line is equipped with advanced German machinery that offers exceptional versatility, capable of processing a wide range of polymers, including silicone rubbers. This high-tech machinery is paired with the expertise of our well-trained operators, creating a synergy that ensures unmatched productivity and uncompromising quality. Together, we blend cutting-edge technology with skillful precision to deliver superior results.
Though deflashing may appear mundane and non-value-adding, it is an indispensable part of our manufacturing process. We take pride in our ability to handle products with complicated profiles, requiring manual precision, as well as high-precision products that benefit from advanced cryogenic technology. With expertise and efficiency, we ensure both approaches are executed seamlessly, delivering flashless products every time.
Despite the utmost dedication to producing flawless products, defects can occur during the complexities of mass manufacturing. To uphold our commitment to zero PPM (parts per million) defects, visual inspections and dimensional checks are integral to our quality assurance process. These critical evaluations are conducted by highly trained and certified inspectors, working under controlled conditions to ensure the highest standards.
For product profiles such as O-rings and seals, we leverage our advanced AI-based vision inspection system. This state-of-the-art technology provides a foolproof method to guarantee precision and consistency, certifying each product for dispatch with absolute confidence
Our fulfillment commitment is only complete when our products arrive to customers in prime condition, ready to meet their needs. Packaging is a pivotal stage in ensuring this commitment, and we treat it with the highest importance. With diverse demands for domestic and export packaging, our team carefully assesses logistics conditions before finalizing packaging solutions that align with industry standards.
Where specific customer packaging requirements arise, we adhere to them diligently, ensuring satisfaction and compliance. Additionally, we possess the capability to pack and stuff containers onsite, providing seamless solutions for efficient delivery and maintaining the integrity of our products throughout the process.
Our compound formulation recipes are proprietary and are treated with the highest level of confidentiality. To safeguard this intellectual property and ensure precision, we rely on a centralized recipe management system. This advanced system not only guarantees confidentiality but also eliminates any possibility of human error.
The process involves computer-assisted weighing of formula ingredients, which are meticulously batched and assigned unique identification for traceability. These carefully prepared batches are then seamlessly transferred to the mixing stage, maintaining consistency and quality throughout the production process.
Given the limitations of grid power supply, on-site power generation is vital to ensure uninterrupted operations. Our facility is equipped with 100% power backup through reliable diesel generators, guaranteeing consistent energy availability. Looking ahead, our strategy roadmap includes plans to integrate solar power generation, embracing sustainable energy solutions for a greener future